This product performs ultraviolet light shaping for complex liner curing for pipeline rehabilitation from Ø 700 mm to Ø 1600 mm. This light chain makes it possible to repair even egg-shaped pipes due to the additional extension of one chassis.
This light chain allows to control the temperature of the liner inner surface at three points using infrared pyrometers and the ambient temperature using temperature sensors.
The light chain consists of three links and two jumpers between them. Each link in the chain includes 3 lamps of 1000 W each. The process of expanding the chassis to the required diameter is controlled by the operator from the control panel.
Packers for diameters from Ø 700 mm to Ø 1600 mm
Most UV systems are equipped as standard with packer sets for the curing of liners up to Ø 550. From Ø 600, the requirements for the equipment change.
Due to a clear width of the shaft opening of usually 600 or 800 mm, divisible packers are required. In addition, in most cases, the next larger light source is required for curing.
This is introduced into the liner with the help of the lock technology by the packer. In order to simplify these work steps, we offer you special large profile packer sets for all standard dimensions from Ø 700 – Ø 1600 as rental solution.
Our packer sets consist of two work packers, packed on a transport pallet or in a special transport rack.
Conveyor belt
Сonveyor belt for liner feeding (Ø 700 - Ø1600)
TRAILER
Tandem trailer with overrun brake:
L 5820 × W 2150 × H 1020 mm
Tare: approx. 2000kg
4 legs for secure fixing of the trailer during operation of the conveyor belt
Adjustment for roil of gliding foil
Lights and license plate holder adjustable
Ball trailer coupling
CONVEYOR BELT
Belt width: 1800 mm
Length of the conveyor: 4000 mm
Non slippery, robust belt
Slope up to 2000 mm hydraulic, stepless adjustable in height
Drive via servomotor, speed infinitely adjustable
Forward and backward direction
FOLDING SUPPORT
Infinitely height adjustable
Folding of Ø 800 – Ø 1200
Max. liner weight ca. 70kg/linear meter
ACCESSORIES
Remote control
Crank for extending the support legs
Lever for hydraulic pump
Toolbox
Winch (4 kW)
The capstan winch is designed to pull the polymer liner into the pipe sewer in a horizontal plane with slight slopes.
Overall dimensions of the winch: 930x510x440
Winch weight: 98 kg
Power: 4 kW
Capstan of the winch of 240 mm: Pulling force, 5 kN. Broach speed, 30 m/min.
Capstan of the winch of 120 mm: Pulling force, 10 kN. Broach speed, 15 m/min.
Emergency button: Emergency power off
Reduction gear of 47 KB: Speed is 1500 rpm
Polyester rope with a diameter of 12-16 mm: breaking load is 36 kN, elongation is 4-6%
Rope length: up to 500 m.
Winch (50 kW)
Cable winch type RKW 5 with automatic pretension
Two individually driven groove pill heads, storage drum with autom. Winder
Digital traction recording (USB port)
Traction limiter
Meter counter with progress bar
Thermal printer
Hour meter
Diesel engine with hydraulic transmission
Height-adjustable drawbar
Interchangeable coupling ball head / mouth
Lockable, sound-proofed plastic housing
Central perforated strip for loading
Two rear legs that can be pulled out and adjusted individually in the height and a parking support
10m cable remote control pre-stop-back with speed control
Deflection tree swivel
Additional capstan winch for pulling the UV-Light source